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仓泵在输送不同物料时,是否需要保温取决于物料的物理化学特性、输送环境及工艺要求。保温的核心目的是维持物料的稳定状态,避免因温度变化导致输送不畅、设备堵塞或物料性质改变,尤其对于易受温度影响的物料,保温措施是保障系统高效运行的关键。
Whether the warehouse pump needs insulation when transporting different materials depends on the physical and chemical properties of the materials, the conveying environment, and the process requirements. The core purpose of insulation is to maintain the stable state of materials, avoid poor transportation, equipment blockage, or changes in material properties caused by temperature changes. Especially for materials that are easily affected by temperature, insulation measures are the key to ensuring the efficient operation of the system.
高温易凝固的熔融态物料必须采取保温措施,这类物料在温度降低时会失去流动性,引发管道堵塞风险。如某些工业生产中产生的熔融渣料、高温粘稠物料,在输送过程中若温度降至凝固点以下,会从液态转为固态,附着在仓泵内壁及输送管道上,不仅阻碍物料流动,还可能因反复加热冷却导致设备磨损。保温需采用耐高温材料(如硅酸铝棉、岩棉)包裹仓泵及相关管道,同时配合伴热装置(如电伴热、蒸汽伴热),将物料温度维持在凝固点以上 5-10℃,确保其始终保持可输送的粘稠度。此类物料的保温系统需具备温度监测功能,实时反馈物料温度,避免因保温失效导致的生产中断。
Thermal insulation measures must be taken for molten materials that are prone to solidification at high temperatures. These materials will lose their fluidity when the temperature drops, which can lead to the risk of pipeline blockage. Molten slag and high-temperature viscous materials generated in certain industrial production, if the temperature drops below the solidification point during transportation, will transform from liquid to solid and adhere to the inner wall of the bin pump and the conveying pipeline. This not only hinders the flow of materials, but may also cause equipment wear due to repeated heating and cooling. High temperature resistant materials (such as aluminum silicate wool and rock wool) should be used to wrap the warehouse pump and related pipelines for insulation, and heat tracing devices (such as electric tracing and steam tracing) should be used to maintain the material temperature 5-10 ℃ above the solidification point, ensuring that it always maintains a transportable viscosity. The insulation system for such materials needs to have temperature monitoring function, providing real-time feedback on material temperature to avoid production interruption caused by insulation failure.
吸湿性强且易结块的粉体物料需要保温防潮,温度骤降会使空气中的水汽凝结在物料表面,引发结块现象。如某些干燥的化工粉体、食品原料,在低温环境下输送时,仓泵内部与外界环境的温差会导致水汽聚集,使原本分散的粉体颗粒粘连成块,堵塞卸料口和输送管道,降低输送效率。保温措施需兼顾隔热与防潮,选用具有防潮层的保温材料(如夹铝箔的玻璃棉),减少外界湿气侵入,同时保持仓泵内部温度稳定,缩小与环境的温差。在高湿度地区(如南方梅雨季节),还需配合仓泵内部的除湿装置,降低空气中的水分含量,从源头减少物料结块的可能性。
Powder materials with strong moisture absorption and easy clumping need to be insulated and moisture-proof. A sudden drop in temperature can cause water vapor in the air to condense on the surface of the material, leading to clumping. When certain dry chemical powders and food raw materials are transported in low-temperature environments, the temperature difference between the interior of the warehouse pump and the external environment can cause water vapor to accumulate, causing the originally dispersed powder particles to stick together into blocks, blocking the discharge port and transportation pipeline, and reducing transportation efficiency. Thermal insulation measures should take into account both insulation and moisture resistance. Insulation materials with a moisture resistant layer (such as glass wool with aluminum foil) should be selected to reduce the intrusion of external moisture, while maintaining stable internal temperature of the warehouse pump and reducing the temperature difference with the environment. In high humidity areas (such as the southern rainy season), it is also necessary to cooperate with the dehumidification device inside the warehouse pump to reduce the moisture content in the air and minimize the possibility of material clumping from the source.
对温度敏感且易发生化学变化的物料必须严格控制温度,温度波动可能导致物料性质改变,影响后续生产质量。如某些医药中间体、精细化工原料,在温度过高时可能发生分解、氧化,温度过低时则可能失去活性或结晶。这类物料的保温需采用精准控温的方式,通过恒温保温层(如聚氨酯发泡材料)配合温度调节系统,将仓泵内的温度波动控制在 ±2℃范围内。输送过程中需全程监测物料温度,一旦超出设定范围,立即启动加热或冷却辅助装置,确保物料在输送前后的性质保持一致,满足生产工艺对物料稳定性的要求。
Materials that are sensitive to temperature and prone to chemical changes must be strictly controlled in temperature. Temperature fluctuations may cause changes in material properties, affecting subsequent production quality. Some pharmaceutical intermediates and fine chemical raw materials may undergo decomposition and oxidation when the temperature is too high, and may lose activity or crystallize when the temperature is too low. The insulation of such materials requires precise temperature control, using a constant temperature insulation layer (such as polyurethane foam material) in conjunction with a temperature regulation system to control the temperature fluctuations inside the warehouse pump within ± 2 ℃. During the transportation process, it is necessary to monitor the temperature of the material throughout the entire process. Once it exceeds the set range, the heating or cooling auxiliary device should be immediately activated to ensure that the properties of the material remain consistent before and after transportation, meeting the requirements of the production process for material stability.
低温环境下输送的易冻结物料需要保温防冻,极端低温会导致物料中的水分结冰,破坏物料的原有形态。如某些含有少量水分的矿粉、污泥颗粒,在寒冷地区(如冬季气温低于 0℃的环境)输送时,水分会因低温冻结成冰,将分散的颗粒黏结成坚硬块状,无法通过仓泵的卸料机构排出。保温需针对低温环境设计,采用耐寒保温材料(如聚乙烯泡沫)包裹仓泵主体及管道,同时在关键部位(如阀门、弯头)加强保温,避免局部温度过低。必要时可在仓泵内部设置加热元件,维持内部温度在 5℃以上,防止物料冻结,确保在严寒条件下系统仍能正常运行。
Materials that are prone to freezing during transportation in low-temperature environments require insulation and antifreeze. Extreme low temperatures can cause moisture in the materials to freeze, damaging their original form. When certain mineral powders and sludge particles containing a small amount of moisture are transported in cold regions (such as environments with winter temperatures below 0 ℃), the moisture will freeze into ice due to low temperatures, which will bind the dispersed particles into hard blocks that cannot be discharged through the discharge mechanism of the bin pump. The thermal insulation shall be designed for low temperature environment, and cold resistant thermal insulation materials (such as polyethylene foam) shall be used to wrap the main body and pipeline of the bin pump. At the same time, thermal insulation shall be strengthened at key parts (such as valves and elbows) to avoid local low temperature. If necessary, heating elements can be installed inside the warehouse pump to maintain the internal temperature above 5 ℃, prevent material freezing, and ensure that the system can still operate normally under severe cold conditions.
高粘度且温度敏感性强的膏状物料依赖保温维持流动性,温度降低会显著增加物料粘度,超出仓泵的输送能力。如某些高分子材料、膏状涂料,在常温下具有一定流动性,但温度下降 5-10℃时,粘度可能增加数倍,导致仓泵的推送压力不足,无法将物料顺利送入输送管道。保温需采用高导热系数的保温材料,配合均匀的伴热系统,使物料在仓泵内保持稳定的低粘度状态。输送管道的保温需与仓泵同步,避免物料在管道中因温度下降而滞流,确保从仓泵到接收端的全程温度一致,降低输送阻力。
Paste like materials with high viscosity and strong temperature sensitivity rely on insulation to maintain fluidity. A decrease in temperature will significantly increase the viscosity of the material, exceeding the conveying capacity of the bin pump. Some polymer materials and paste like coatings have certain fluidity at room temperature, but when the temperature drops by 5-10 ℃, the viscosity may increase several times, resulting in insufficient pushing pressure of the bin pump and inability to smoothly deliver the materials into the conveying pipeline. Insulation materials with high thermal conductivity should be used, combined with a uniform heat tracing system, to maintain a stable low viscosity state of the material in the warehouse pump. The insulation of the conveying pipeline needs to be synchronized with the bin pump to avoid material stagnation in the pipeline due to temperature drop, ensure consistent temperature throughout the entire process from the bin pump to the receiving end, and reduce conveying resistance.
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